Gear Gear Rack

A helical gear rack is a mechanical component consisting of a straight toothed rack and a helical gear. The rack features linear teeth that mesh with the helical gear’s angled teeth to convert rotational motion into linear motion or vice versa.

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A helical gear rack is a mechanical component consisting of a straight toothed rack and a helical gear. The rack features linear teeth that mesh with the helical gear's angled teeth to convert rotational motion into linear motion or vice versa.

Funtzioa:

The primary function of a helical gear rack is to convert rotary motion into linear motion (or vice versa) with high efficiency and precision. It provides a mechanism for linear positioning, motion control, and power transmission in various mechanical systems.

engranaje helikoidalak

Moduluak L L2 Hortz Ez. B A0 A1 D I Zuloa Ez. A C1 C2 E D1 I1 C3 Altuera-errorea /300 mm
1 1000.00 3.14 300 15 15 14 - - - - - - - - - - 0.02
1.5 1000.00 6.7 200 19 19 17.5 62.5 125 8 8 7 11 7 31.7 936.6 5.7 0.03
2 1000.00 8.5 150 24 24 22 62.5 125 8 8 7 11 7 31.7 936.6 5.7 0.031
2.5 1000.00 8.5 120 24 24 21.5 62.5 125 8 9 7 11 7 31.7 936.6 5.7 0.033
3 1000.00 10.3 100 29 29 26 62.5 125 8 9 10 15 9 35.0 930.0 7.7 0.035
4 1000.00 13.8 75 39 39 35 62.5 125 8 12 10 15 9 33.3 933.0 7.7 0.038
5 1000.00 17.4 60 49 39 34 62.5 125 8 12 14 20 13 37.5 925.0 11.7 0.04
6 1000.00 20.9 50 59 49 43 62.5 125 8 16 18 26 17 37.5 925.0 15.7 0.042
8 1000.00 28.7 36 79 79 71 60 120 8 25 22 33 21 120.0 720.0 19.7 0.045
10 1000.00 35.11 30 99 99 89 62.5 125 8 32 33 48 32 125.0 750.0 19.7 0.052

Abantailak:

1. Increased Load Capacity: The helical gear's inclined teeth engage more teeth simultaneously, distributing the load over a larger contact area. This leads to improved load-carrying capacity compared to straight-toothed racks.
2. Smooth and Quiet Operation: The helical gear's angled teeth enable gradual and continuous engagement, reducing noise and vibration during operation.
3. Higher Efficiency: The helical gear rack design minimizes sliding friction, resulting in higher efficiency and reduced power loss.
4. Improved Accuracy: The helical gear rack's helix angle allows for finer positioning and greater accuracy in linear motion applications.
5. Versatility: Helical gear racks can be used in a wide range of applications, including CNC machines, robotics, industrial automation, printing presses, and material handling systems.

Prozesua Mekanizazioa, Forja, Galdaketa, Ebaketa
Material C45 (1045), A3 (karbono baxuko altzairua), 40Cr, 20CrMnTi, 42CrMo, burdinurtua, burdina hakokorra, kobrea, altzairu herdoilgaitza, eta abar, zuk eskatu bezala
Tratamendu termikoa Maiztasun handiko tenplaketa, Karburizazioa, Shot peening, Quenching eta Tenplaketa, Nitrurazioa
Gainazalen tratamendua Belztu egiten dut, bero-beroan galvanizatzea, kromatu gogorra, zinkatzea, galvanizatzea, nikelatzea, hareaz egitea, kolorezko pintura, Dacromet estaldura, hauts estaldura eta bezeroen eskakizunak.
Performance Bizitza luzea, zehaztasun handia, higadura erresistentzia handia, indar handia, zarata txikia, leuna eta egonkorra, nekearen indarra
Model ANSI, DIN, JIS estandarra, ez-estandarra, engranaje ziriatuak, engranaje helikoidalak, engranaje alak zuzenak, engranaje alak espiralak, engranaje zizareak, engranaje-engranajeak
Packaging Produktuak arretaz ontziratzen dira, barruko plastikozko poltsak eta kanpoko kartoizko kaxak edo bezeroaren eskakizunak; distantzia luzeko garraioa edo denbora luzea gorde ondoren, ireki paketea; berri-berria, kalterik gabe, herdoilik gabe.

aplikazioak

Helical gear racks find application in various industries and equipment, including:
- CNC milling machines and lathes for precise linear positioning.
- Robotic systems for controlled linear motion.
- Conveyors and material handling systems for transporting goods.
- Printing presses for accurate paper feed.
- Automotive and aerospace industries for actuation and positioning systems.

When your machine's precision motion drive exceeds what can easily and economically be achieved via ball screws, rack and pinion is the logical choice. Our products are precision ground and meet AGMA 9 specs. Best of all, our gear rack has indexing holes and pre-bored mounting holes. That saves you lots of time, hassle and expense. Just bolt it to your frame.

Zure bidaiaren luzera rack luzera bakar batetik lor daitekeena baino handiagoa bada, ez da arazorik izango. Zehaztasunez mekanizatutako muturrak pieza osagarriak mozteko eta aurrera jarraitzeko aukera ematen du.

Precautions and Installation/Maintenance

1. Proper Alignment: Ensure proper alignment between the helical gear rack and the mating gear or pinion for smooth and efficient operation.
2. Lubrication: Apply appropriate lubrication to reduce friction and wear between the gear rack and the mating gear.
3. Regular Inspection: Regularly inspect the gear rack for signs of wear, damage, or misalignment. Replace or repair any worn or damaged components promptly.
4. Cleanliness: Keep the gear rack and mating gear clean from debris, dust, and contaminants to maintain optimal performance.
5. Proper Handling: Handle the gear rack with care to avoid any physical damage or deformation that could affect its functionality.

Gear Gear Rack

In order to make the assembly of connected racks smoother, half teeth are added to both ends of the standard rack to facilitate the connection of the lower half teeth of the next rack with the complete teeth. The picture below shows the connection method of two racks. The tooth gauge can accurately control the pitch position.

For the connection of helical racks, the opposite tooth gauge can be used to accurately connect.

1. When connecting the rack, it is recommended to lock the holes on the side of the rack first, and then in the order of the foundation. By assembling the tooth gauge, the pitch position of the rack can be assembled accurately and completely.

2. Finally, lock the rack positioning pins on the two racks; assembly is complete.

EVER POWER buruz

EVER POWER has rich experience in customizing various spur gear rack and helical gear racks, such as plastikozko engranaje kremailera, altzairu herdoilgaitzezko engranaje kremailera, metal helical gear racks, engranaje kremailera lineala igogailurako engranaje kremailera. Our factory can also produce nylon helical gear racks and plastic helical gear racks and pinions. We are pleased to offer professional services for rack and pinion manufacturing. If you need customized drawings, please get in touch with us.

In addition to gear rack, our company also provides various transmission parts products, such as agricultural  gearboxes, pto ardatzak, kateak erroiak, zilindro hidraulikoak, aire konpresore, machine tools and other products. Customers are welcome to inquire about customized products.

 

 

Informazio osagarria

editatutako

arabera

Produktuaren xehetasun azkarra:

  • Eskuragarri estandarrak eta ez estandarrak
  • Kalitate handiko eta prezio lehiakorrarekin
  • Bidalketa azkarra
  • Enbalatzea bezeroaren eskaeraren arabera.

Txinan kalitate handiko preziorik onena eskainiko dugula agintzen dugu! Produktuen inguruko eskaera berezia ere onartzen dugu. Gure produktuak interesatzen bazaizkizu. Mesedez, ez izan zalantzarik eta jakinaraz iezaguzu. Pozik gaude informazio zehatza ematean. Agintzen dugu gure produktuak segurtasuna izango liratekeela eta kalitate handiko eta arrazoizko prezioa izango zutela. Gure produktuak interesatzen bazaizkizu, jar zaitez gurekin harremanetan ahalik eta lasterren. Zinez lankidetzaren bila gabiltza.

Gure produktu gehienak Europara edo Ameriketara esportatzen dira, produktu estandarrak zein estandarrak eskuragarri. Zure marrazki edo laginaren arabera ekoitz dezakegu. Materiala estandarra edo zure eskaera bereziaren arabera izan daiteke. Gu aukeratzen badituzu, fidagarria aukeratzen duzu.

pruduct kalitate txostena

Materialak eskuragarri

1. Altzairu herdoilgaitza: SS201, SS303, SS304, SS316, SS416, SS420
2. Steel:C45(K1045), C46(K1046),C20
3. Letoia: C36000 (C26800), C37700 (HPb59), C38500 (HPb58), C27200 (CuZn37), C28000 (CuZn40)
4. Brontzea: C51000, C52100, C54400, etab
5. Iron: 1213, 12L14,1215
6. Aluminioa: Al6061, Al6063
7.OEM zure eskaeraren arabera
eskuragarri dauden produktuen materialak

Gainazalen tratamendua

Berokuntza, kanonizazio naturala, tratamendu termikoa, leuntzea, nikeleztatzea, kromatua, zinka, pasibizazio horia, urrezko pasibizazioa, satinatua, gainazal beltza margotua, etab.

Prozesatzeko metodoa

CNC mekanizazioa, puntzonaketa, torneaketa, fresaketa, zulaketa, artezketa, brotxaketa, soldadura eta muntaketa
produktuaren akabera

QC eta ziurtagiria

Teknikariek ekoizpenean autokontrolatzen dute, azken egiaztapena paketearen aurretik egiaztatzen dute Kalitate ikuskatzaile profesional batek
ISO9001: 2008, ISO14001: 2001, ISO / TS 16949: 2009

Paketea eta epea

Neurria: Marrazkiak
Zurezko kaxa / ontzia eta paleta, edo pertsonalizatutako zehaztapenen arabera.
15-25 eguneko laginak. 30-45 eguneko eskaera ofiziala
Portua: Shanghai / Ningbo portua
produktuen paketeak